Benefits for small and mId-size manufacturer
Benefits of Manufacturing execution systems (MES) for small and medium-sized manufacturing businesses in Australia
Manufacturing execution system (MES) is a computerised system that is used to track and manage the various production processes within a manufacturing facility.
As technology for automating business processes continues to improve and become more affordable, Manufacturing Execution Systems (MES) are becoming increasingly feasible for small and medium-sized manufacturing businesses in Australia, as they provide a range of benefits that can help to improve efficiency, reduce costs, and increase overall competitiveness. Custom MES systems are especially valuable because they can be tailored to a company's specific needs, with only the necessary functionalities being implemented.
Addressing labour intensive fabrication and manual labour
One of the key challenges for small and medium-sized manufacturing businesses in Australia is the significant portion of production done by human labour during parts’ assembly and fabrication.
This can make it difficult to capture data from these processes, but with an MES in place, it is possible to capture this data even when it is not a machine-based process. One of the functionalities of an MES is the ability to provide digital work instructions, which can be used to capture data and gain improvements. This can help to improve overall efficiency and reduce downtime, leading to increased productivity and cost savings. The digital work instructions allow operators to follow a standardised set of instructions, reducing the potential for errors and improving production efficiency. This is especially important for small and medium-sized manufacturing businesses in Australia, where resources are often limited, and it becomes critical to utilise every worker to the fullest. MES allows managers to keep track of productivity of each worker and ensure that they are fully utilised.
Addressing custom designs and integration with the engineering
Another challenge for small and medium-sized manufacturing businesses in Australia is the focus on custom designs tailored to the local market. In these businesses the engineering department plays a significant role. An MES can help to integrate engineering into the production process, improving both engineering and production processes. This can help businesses to create more efficient and cost-effective solutions, giving them a competitive advantage in the marketplace. MES enables businesses to manage the entire production process, from engineering and design, to production and quality control. This allows businesses to identify and resolve issues more quickly and efficiently, improving overall production efficiency and reducing costs.
Benefits for small and medium-sized manufacturing businesses
In terms of core functionalities, an MES typically includes work order management, scheduling, OEE calculation, downtime tracking, and digital work instructions. Each of these functionalities can be implemented independently and benefit the manufacturing business in different ways. For example, work order management can help to improve production planning and scheduling, while OEE calculation can provide insights into overall production efficiency. Downtime tracking can help to identify bottlenecks and errors, and digital work instructions can help to improve training and reduce human errors.
Manufacturing execution systems (MES) can provide a number of benefits for small and medium size manufacturing businesses where fabrication and component assembling is a big part of manufacturing processes. Some of the key benefits include:
Improved Traceability: MES can provide detailed data on production processes, including information on the materials and components used, the operators involved, and the date and time of the production. This can help to improve traceability, allowing businesses to quickly and easily track and recall products in case of defects or problems.
Improved Efficiency: MES can provide digital work instructions that make it easier for operators to follow standard processes and procedures, which can reduce errors and improve production efficiency. Additionally, MES can provide real-time data on production processes, allowing managers to identify and resolve issues more quickly and efficiently.
Better Quality Control: MES can help to improve quality control by providing detailed data on production processes, allowing managers to identify and resolve issues related to quality more quickly and efficiently. Additionally, MES can also provide capabilities for inspection, testing and reporting of quality status, allowing to have more accurate and up-to-date information on the quality of the products.
Better Planning: MES can provide real-time data on production processes, allowing managers to make more informed decisions when it comes to production planning. This can help to ensure that production schedules are optimised and that production is running as efficiently as possible.
Better Training: MES can provide digital instructions for production processes, which can be used to train new employees and operators, helping to improve their knowledge of production processes and increase their productivity.
In conclusion, manufacturing execution systems (MES) are critical for small and medium-sized manufacturing businesses. They are a cost-effective investment that can bring a lot of benefits, such as making operations more efficient, reducing expenses, and increasing competitiveness. By implementing an MES, businesses can improve their production processes, inventory management, quality control, and compliance. The digital work instructions functionality of MES is especially beneficial for small and medium-sized manufacturing businesses in Australia as it allows them to capture data and gain improvements even when the production process is done by human labour. An MES also allows integration of engineering into production which can improve both engineering and production processes, especially for businesses that focus on custom designs for the local market.