HMI Screens and web-based Tablet HMIs
SCADA system design and development (Ignition, custom platforms)
Data acquisition and historian setup
Remote monitoring and alerting
Dashboard design for operational KPIs
OT/IT integration - connecting plant floor data to cloud, ERP, or reporting systems
Legacy system integration and migration
You're tracking production on paper or spreadsheets. Your systems don't talk to each other. Management wants data, but there's no clean way to get it from the machines. We build the monitoring and data layer that sits on top of your existing control systems - without ripping out what works.
Ignition SCADA system for EPA-regulated leachate management across multiple ponds and pump stations. Siemens S7-1200 PLCs with remote field nodes connected via MQTT over TLS using a zero-trust architecture. Centralised monitoring, automated pump and valve control, flow totalising, historical data logging for EPA audits, and SMS/email alerting. Integrated into the council's data centre on a dedicated BMS VLAN.
Node-RED dashboards deployed on a ruggedised Samsung tablet, replacing a fixed panel HMI that was regularly damaged by forklift traffic. Controls two chemical mixing processes (18.5 kW agitator and 30 kW heating element) with trending, alarm logging, and remote override for pumps and valves. Wireless Zigbee network captures data from remote temperature transmitters across the plant. Operators can mount the tablet safely or carry it across the floor.
Edge computing gateways for containerised 1 MW/2 MWh battery systems, each with 132 Pylontech modules, dual 500 kW inverters, HVAC, and fire suppression. Linux-based gateways collect thousands of real-time data points via Modbus TCP and RS485 from battery management systems, inverters, HVAC, and metering. Local InfluxDB historians replicate to AWS with zero data loss during 4G dropouts. A local Supervisor UI for test execution and alarm management.
Need better visibility over your operations?
Call 0401 434 787 or email alex@controlx.au for a quote.